At last I found time to put my pier together. I have taken some pics from midway through the project as I did not think to do it from the start

. The metal pier was bought from another IIS member and is 210mm pipe with 6mm walls I think. It's bloody heavy at 54kg. It was black to begin with but I painted it white applying ten coats of epoxy enamel as it fitted into my yard better and offers good protection. The pier has been filled with sand.
The mounting plates are 350 x 450 x 20mm 5083 ali (very hard) and all holes have been threaded to accept 1/2 inch stainless bolts (excepting the bottom plate height adjustment holes). The top plate has been drilled and threaded to accept a meade ultrawedge but I plan to turn up an adapter so I can also mount the HEQ5 (have lathe and mill).
The concrete base is sat on a 500mm dia x 1m deep pile with 15mm galvanised reo which runs up to the top of the mounting plinth. The base is 1m x 1m x 400mm thick. This has two layers of galvanised 10mm mesh. On top of that is a 400 x 400 x 200mm plinth to which the pier mounts and this is all that shows above the ground. All the concrete (20/20) was poured in one go and vibrated to make sure it hit max strength. The mounting bolts are 1/2 inch x 800mm long and have square plates welded to them to make sure they stay put. I also welded the bolts to the mesh to make life easier.
I spent a lot of time setting up and it paid off. On bolting the whole thing together only 0.1 degree of adjustment was needed to level the top plate. The center runs true north-south so the wedge is set pretty much in the centre. Overall I am pretty pleased. It is as solid as a rock (I know I hit it with my hand to test for vibration. My hand still hurts and the pier didn't move a bit). Somes pics of the job.
1. The concrete has been poured into my very over engineered formwork. Didn't move a mm

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2. Showing the form for the plinth and holding bolts.
3. Formwork removed and backfilling taking place.
4. Pier fitted and leveled on mounting bolts. Dry packing still to be done.
5 & 6. Pier completed with ultrawedge mounted.
Cheers
Mark