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  #101  
Old 27-10-2012, 07:48 PM
bloodhound31
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When I started the helmet, I thought that's all I would build so I was prepared for a little risk in short-term toxicity. Now I've made the decision to build the whole suit and maybe more, I've upgraded mask from particulate to organic vapour and toxic gas filters.

1. Prep for resining.

2. Neck piece resined inside and out.
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  #102  
Old 27-10-2012, 08:10 PM
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Awesome work there Barry!!!!

Talk about dedication!!!!!!!
Soon fiction might become fact!!!!!!
Nothing short of a possible seed for future robotic enterprises......
Terminator, I robot, Bicentenial man......or even Cylon.....ala Caprica, BSG etc......hehehhehehehehe

Bartman
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  #103  
Old 28-10-2012, 06:55 PM
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Originally Posted by bartman View Post
Awesome work there Barry!!!!

Talk about dedication!!!!!!!
Soon fiction might become fact!!!!!!
Nothing short of a possible seed for future robotic enterprises......
Terminator, I robot, Bicentenial man......or even Cylon.....ala Caprica, BSG etc......hehehhehehehehe

Bartman
Not sure how bullet-proof fibreglass is....

Today's work -

1. Mixed bog with resin to make a smooth paste. Painted it on thick on the inside to fill in all the little details that the fibreglass mat won't reach.

2. Preparing the woven fibreglass mat.

3. Fully resined inside and out, fully supported by fibreglass mat now. Hard as a rock.
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  #104  
Old 28-10-2012, 11:35 PM
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While waiting for the neck to cure overnight, I thought I'd get started on the chest and arc-reactor.
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  #105  
Old 29-10-2012, 02:20 AM
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That will do for tonight...time for some zzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzz zzzzzzzzzzzzzzzzzzzzzzzzzzzz
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  #106  
Old 30-10-2012, 12:16 AM
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LOL, that looks like a giant pair of reinforced Y-fronts.
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  #107  
Old 30-10-2012, 12:25 AM
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LOL, that looks like a giant pair of reinforced Y-fronts.
Well...I didn't want to brag...
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  #108  
Old 30-10-2012, 02:51 AM
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Baz, you've got some truly amazing gifts! Awesome.
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  #109  
Old 31-10-2012, 01:01 AM
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Originally Posted by Logieberra View Post
Baz, you've got some truly amazing gifts! Awesome.
Ta Logan. I guess if you are given a gift, you should honour the giver by using it hey?

Here's the last few hours work...

1. Chest piece assembled. No fibreglassing until the matching back-piece is assembled and paired with it, or distortion could potentially ruin it.

2. Even though I carefully measured linear width of chest at it's widest point, it's good to confirm with a quick fit-up before going any further and wasting materials. really getting the hang of this Pepakura technique now.
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  #110  
Old 31-10-2012, 09:20 AM
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Ooooh S-E-X-Y!

That's a project and a half you are taking on AND at the same time constructing an Observatory shrine in your front yard ...mazing...

Mike
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  #111  
Old 03-11-2012, 09:05 PM
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Ooooh S-E-X-Y!

That's a project and a half you are taking on AND at the same time constructing an Observatory shrine in your front yard ...mazing...

Mike
I hope you are enjoying the build with me mate! Thanks!

Making progress on the spine and back. Sorry about the rubbish phone-camera snap...
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  #112  
Old 04-11-2012, 10:34 AM
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I am finding myself compelled to make a helmet of the newborn xeno fom Prometheus... anyone got "plans"?
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  #113  
Old 04-11-2012, 06:47 PM
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I am finding myself compelled to make a helmet of the newborn xeno fom Prometheus... anyone got "plans"?
Join the 405th and ask around mate.
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  #114  
Old 04-11-2012, 06:49 PM
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Back is progressing. Quite a difficult fold this one.
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  #115  
Old 06-11-2012, 06:53 PM
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Here's the torso chest and back fitted together.
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  #116  
Old 07-11-2012, 07:52 PM
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I take it this suit is to protect you from Drop Bears when you are doing your wildlife shoots?
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  #117  
Old 07-11-2012, 08:15 PM
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I take it this suit is to protect you from Drop Bears when you are doing your wildlife shoots?
....and hoop snakes.
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  #118  
Old 08-11-2012, 10:08 PM
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One of the biggest things to check before going to the resin stage is to make sure the armour is symmetrical and shaped correctly. This is the fiddly stage. I found that lots of extra gluing of tiny paper tabs over areas that were weak helped tremendously.

1. Placing the armour over a mannequin. I borrowed a very small female torso, so I put a t-shirt on it then stuffed it with newspaper to bulk it out.

2. When the armour is spread to shape, I found the spine tended to collapse slightly so I wedged a strut in there temporarily to keep it spread the right distance.

3. A strut inside at identical points both sides helps shape the torso.

4. Once the armour is hung correctly, it's time to space the pieces. As another gentleman advised me, the chest and back don't actually meet up at the front, they just kind of float apart. More support will be underneath to connect them later. Until then, it's sticky tape to hang it in place.

5. In places where the paper or joining tab was too flimsy to support itself, I glued tiny card tabs to reinforce the joins.

6. Some final re-pinching of folds to correct and adjust shape and form before the resin stage. Once resined, there will be no turning back.
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  #119  
Old 09-11-2012, 08:50 PM
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The hardened neck and collar fitted over the mannequin helps shape the shoulders of the torso.

One complete coat of resin on the outside. Curing overnight.
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  #120  
Old 10-11-2012, 08:27 AM
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Coming along nicely Barry!!!!
Like the tatts on your back. May I ask what it is /of ?
Cheers
Bartman
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