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  #1  
Old 14-05-2007, 11:51 PM
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Foam for a DIY Case

Hi All,

I have been eying this big black storage case at Bunnings Hardware that looks perfect for transporting my LX90 to and from Dark Sites. Some of you may have seen it. It has a detachable lid with four yellow locks. Handles on the left and right. My only concern is lifting it with the LX90 in there.

This one from Stanley tools looks much nicer, however I have not found it in Australia. I have found smaller versions but not this big beast.
http://www.stanleytools.com/default....Mobile+Job+Box
Perhaps someone knows where to get one in Australia and can tell me.

Either way what I need is Foam suitable for Telescope storage to go inside. What is the best source for this in Sydney? What particular type is suitable for optics? Approx how much should it cost? What type of glue should be used if any to fix the foam to the case? I have heard some glues can combine with the foam to produce gases that could be bad for the optics.

Thanks and Regards
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  #2  
Old 15-05-2007, 06:41 AM
Dennis
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Hi Fakim

I have used both polystyrene and closed cell foam to line wooden boxes that I built for OTA’s and mounts. I now prefer closed cell foam. Closed cell foam is chemically blown so it does not absorb water like a sponge with its open pores.

In Brisbane I found a foam dealer who stocks different types of foam and ended up choosing the dense black version. 25mm thick for my mount and 10mm thick for my OTA.

The shop had a special glue (=expensive) that was formulated to prevent kids from glue sniffing and the owner suggested leaving the finished box open for a day or two just to make sure any lingering fumes from the glue evaporated.

In the end, I left the box outside, under the patio for over a week and I have not had any problems.

Good luck with the project.

Cheers

Dennis

PS – the next grade down from the high density black foam was a blue coloured foam that felt spongier between my fingers.

PPS – I used a very sharp retractable blade knife and a steel ruler to cut the foam.
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Old 15-05-2007, 08:34 PM
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Hi Dennis,

Can you provide me with the contact details for this supplier.

Does anyone know suppliers in Sydney for Foam, also any suppliers that will also cut shapes out for you in the foam.

Regards
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  #4  
Old 15-05-2007, 08:43 PM
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wavelandscott (Scott)
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Netwolf,

There is a shop called "The Foam Booth" in Chatswood...on Penshurst street.

While they will cut foam to the size you need it (think rectangle)...I am not sure if they can do "fancy" cuts or not...I have used them to source foam for eyepiece cases etc. From memory, they are not particularly cheap but I got what I wanted when I wanted it...

As a fall back, you might call around to some of the Astro shops and see if they have any leftover foam laying around...you never know what might be laying in one their back corners.

God Luck!
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  #5  
Old 15-05-2007, 09:39 PM
Dennis
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Hi Fakim

The shop details are:

Martin's Foam & Rubber, Kessels Crt Shop 3b/ 567 Kessels Rd, MacGregor, 4109
(07) 3349 7333.

They sell a wide range of foam and closed cell foam. IIRC, the closed cell foam is of 2 types:

EVA and PEVA (I think?).
One is tougher and in the higher densities, is used as body armour.
The other is more suited to absorbing shock.
Both are resistant to oils, chemicals, etc and do not absorb water.

I purchased a sheet of 1m x 1.5 m x 10mm of the tough one for my mount box and IIRC it cost me around $50. I would imagine you should be able to source this stuff locally?

Cheers

Dennis

Last edited by Dennis; 16-05-2007 at 06:26 AM. Reason: Fixed typo
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  #6  
Old 15-05-2007, 10:27 PM
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Thanks guys, I was thinking of taking in the Foam cuts from the original box to see if they could cut out a similar shape.

I also did a search through the threads and heard someone mention Clark Rubber , as a source I wonder if thats right name. The name sounds familiar to me but I thought they were a shoe maker.

Regards
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  #7  
Old 16-05-2007, 06:29 AM
Dennis
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In Brissie we have Clarks Rubber that sells foam, rubber, pool supplies etc and then we also have Clarks Shoes - two quite different stores.

I like Clarks shoes - their wide fittings fit my wide feet and are very comfortable!

Cheers

Dennis
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  #8  
Old 16-05-2007, 11:08 AM
snowyskiesau
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Quote:
Originally Posted by netwolf View Post
I also did a search through the threads and heard someone mention Clark Rubber , as a source I wonder if thats right name. The name sounds familiar to me but I thought they were a shoe maker.

Regards
Clark Rubber does stock camera foam which is the black, high density open cell stuff.
They have it in varying thicknesses from 25mm to 100mm and can cut to size but only straight cuts.
I bought some recently to line a couple of cases. It cuts well with a sharp knife or foam cutter or an electric (heat) foam cutter.
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  #9  
Old 25-05-2007, 11:15 PM
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Clark Rubber cut out foam inserts for both my Orin Deep Space imager and my Canon 300D

the shop in blacktown is particularly recommended, the people are very friendly and happy to comply with strange requests
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  #10  
Old 26-05-2007, 07:54 AM
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Stanley LX90 Box

I bought one similar to this (http://www.stanleytools.com/default....bile+Job+ Box) at KMart ($50) and found I couldn't fit it in the boot of my car so returned it. Make sure you check this first
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  #11  
Old 28-05-2007, 04:29 PM
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Smersh, I just had the same realisation today. I had a box for work 45x45x60 that would not fit in my boot. The stanley box's are 37" = 93cm x ~45cm x ~45cm. But it fits in the back seat.

Regards
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  #12  
Old 06-06-2007, 11:13 PM
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foaming at the mouth

In sydney, for small amounts, Clark rubber and Foam Booth have the right foam, but rather expensive. I was looking at the same problem myself, found a mob called Adfoam who sell the stuff in sheets more or less 2m x 2m and 5cm thick for around $100, which works out cheaper per cubic foot by a substantial amount. I just received some samples from them today(extremely fast delivery) They are at 9 Ford St, Greenacre, phone (02)9742 6900. They also sell 300 litre bags of offcuts for about $15, the ultimate el-cheapo way around packaging.Hope this is of some use.
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  #13  
Old 06-06-2007, 11:35 PM
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Thanks Space Odity, still sourcing the case so once I sort that out I will call them. The offcuts are a bargain.

Regards
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  #14  
Old 30-12-2007, 12:30 PM
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How did your project end up, Fahim?

On Cloudy nights there was a discussion recently about polyurethane based foams releasing a destructive gas that damages lens coatings. Apparently polyethylene is more benign as a material and has long been preferred for camera cases.

I went into Clark Rubber at Erina today to try to source some polyethylene foam, and they looked at me as if I was from Mars. They had some of the thicker heavier camera case foam, and it was about $25 per square foot, which seemed rather too much to me, compared with other options. They had no clue what the foam was made from.

I also went to Camera House at Erina, and they can order in foam from Pelican for the Pelican size cases. I am waiting for a pricing, but expect it will be rather excessive, given that the size case I have would cost about $350 new.
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  #15  
Old 30-12-2007, 02:52 PM
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Yes Rod you need to be careful what the foam is made of.
I assume it's for your EP's?

Another brand called Storm Cases are perfect too for this application but again you get what you pay for.
I'm very happy with mine.

You may want to do a search for the best local price on the net for their foam inserts.
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  #16  
Old 30-12-2007, 03:08 PM
snowyskiesau
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Polyurethane foam does oxidise - just leave a piece of the yellow foam from Clark Rubber in the sun for few weeks and it turns brown. I assume the black camera foam would do this as well but it's a bit difficult to see.
I have a stack of this black foam and some unused boxes that I was intending to use for eyepieces etc. I thought about using the closed cell polyethylene foam but had trouble tracking down a retail source.


I bit of browsing turned up http://adfoam.com.au Besides signs, they also make foam packaging and inserts. They also sell Pelican and Storm cases. [Doh! just noticed this in a previous posting in this thread]

Last edited by snowyskiesau; 02-01-2008 at 03:00 PM. Reason: Added text,
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  #17  
Old 31-12-2007, 08:19 AM
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Rodstar (Rod)
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Thanks for those suggestions, Andrew and Geoff. I will look into them, and report back my findings....
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  #18  
Old 02-01-2008, 01:31 AM
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Quote:
Originally Posted by netwolf View Post
perfect for transporting my LX90 to and from Dark Sites.
Hi Netwolf,

FWIW, I made a plywood box for my 8" LX90 with wheels and a handle so I don't have to pick it up. Check out these photos. The cross braces are lined with 6mm thick dense black foam from Clark Rubber that's glued to the plywood. She's snug as a bug in there. The .pdf is a cad drawing.
Attached Thumbnails
Click for full-size image (LX90Case1.jpg)
40.1 KB151 views
Click for full-size image (LX90Case2.jpg)
56.5 KB165 views
Click for full-size image (LX90Case3.jpg)
47.4 KB152 views
Click for full-size image (LX90Case4.jpg)
69.2 KB142 views
Attached Files
File Type: pdf 8inchLX90_Case.pdf (10.2 KB, 113 views)
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  #19  
Old 02-01-2008, 07:46 AM
snowyskiesau
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Nice one Dave
I have a sheet of 12mm ply and some spare time so I might get stuck into making a case for my ED80. Still have the original fibre board case on my Celestron 8 so it might be a candidate for a new box as well.
Just need to work out how heavy the boxes will be.
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  #20  
Old 02-01-2008, 01:19 PM
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hey snowyskiesau, i made a case for my ED80 not long ago, go here to see what i did, hopefully it'll give you some ideas
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