Thanks to everyone that replied with advice and suggestions. I took it apart again today and re-engineered the new stronger springs (cut them down) to allow the mirror to return to about the same place it was with the stock springs. I also removed the mirror clips and re-installed them. Collimated again, twice with two different lasers (one of which is collimated as well) and both agreed. As a result it's all perfect once again, had it out tonight for testing and no more focus travel problems with the 30mm EP, star test fine right down to 6mm EP (250x), no flares, coma issues, etc.
Ran through a list of seven test DSOs and it's perfect.
Thanks again, I've learned alot, and am much faster at collimation now.