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Old 03-09-2007, 06:41 PM
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ballaratdragons (Ken)
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Ready made control box?

To finish of my Dew Heater and Fan system, I need to get a control box, but I have searched Jaycar and Dock Smith websites and cannot seem to find what I am after. (we have both Jaycar and D Smith in Ballarat)

Does anyone know if this item is available 'ready-made' or do I have to buy all the components seperately and build it.

The item I want: A small box with 3 outlets with variable control on each outlet, with one inlet socket.

Use: 15 volt power supply plugged into the inlet socket, then split into the 3 outlet sockets with adjustable output.

I am able to go to Ballarat tomorrow to purchase this item (or the parts) as long as they aren't too expensive.

Any help greatly appreciated
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Old 03-09-2007, 07:52 PM
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acropolite (Phil)
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Ken, I doubt you'll find anything that doesn't require assembly, short of a commercially made dew controller, I made my own from scratch, some others have built a PWM (Pulse Width Modulation) controller from a Dick Smith or Jaycar Kit. There's a how to here on the kit option as well. Good Luck.
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Old 03-09-2007, 07:58 PM
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ballaratdragons (Ken)
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Thanks Phil.

I just looked at your instructions It's got all sorts of electronic things inside it

This is the type of thing I want (made this up in photoshop of several different pics)

All I need is 3 sockets ans 3 Pots.
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Old 03-09-2007, 08:25 PM
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mill (Martin)
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Ken i have one of those pwm kits here and they are cheap and easy to build.
It is driving my equatorial mount and can regulate the speed perfectly, so it is ideal as an dew controller.
These kits come with good instructions and are simple to follow.
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Old 03-09-2007, 08:26 PM
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Ken, ahh well anybody really: how certain are you that a controller is needed????? Obviously some have them, but do the really need them?
I mean a low wattage heater is simply not going to melt down the Object glass. I don't have one, I don't need one so why do others? I inserted a thermocouple between the heater ( an Astrozap) and the corrector lens assy initially, and watched. Before there was much of a temperature change, the heat lost by exchange equalled the heat input by the pad::: no dangerous heating of the corrector. The lower the ambient temp, the more power was needed, but certainly no controller.
BTW, using a series resistor to control what? Temp? Current? is gross inefficiency. At a minimum, use a pass transistor, but really try using your heater without a controller. If your heater is about 20 watts or so as also indicated by Bert, you will find that you will not need a controller.
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Old 03-09-2007, 08:30 PM
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Quote:
Originally Posted by Doug View Post
Ken, ahh well anybody really: how certain are you that a controller is needed????? Obviously some have them, but do the really need them?
I mean a low wattage heater is simply not going to melt down the Object glass. I don't have one, I don't need one so why do others? I inserted a thermocouple between the heater ( an Astrozap) and the corrector lens assy initially, and watched. Before there was much of a temperature change, the heat lost by exchange equalled the heat input by the pad::: no dangerous heating of the corrector. The lower the ambient temp, the more power was needed, but certainly no controller.
BTW, using a series resistor to control what? Temp? Current? is gross inefficiency. At a minimum, use a pass transistor, but really try using your heater without a controller. If your heater is about 20 watts or so as also indicated by Bert, you will find that you will not need a controller.
Ok, thanks Doug.

The 'Pots' were just to lower the temp if I turned the power up to 18v or 20v etc.

I'll make the heater strips work without pots then, but I'll still need one for the fan. At 15v it seems like its about to fly off into orbit!!!
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Old 03-09-2007, 08:32 PM
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Must admit I don't like the term 'Pulse width Modulation' when used with anything other than rf Transmitter/ receivers. Pulse width control seems more descriptive, but ohh well...
I'm not familiar with these kits but wonder if they have provision for thermocouple input? How else would they control temperature?

cheers,
Doug
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Old 03-09-2007, 08:33 PM
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Quote:
Originally Posted by mill View Post
Ken i have one of those pwm kits here and they are cheap and easy to build.
These kits come with good instructions and are simple to follow.
Do they fit into a small project box?
What do you call 'cheap'?
Do they have a socket on them to plug a cable into?

I have NO idea about electronics stuff.
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Old 03-09-2007, 08:34 PM
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thermocouple input
Geez Doug, I'm already lost, and you throw in another name
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Old 03-09-2007, 08:36 PM
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An idea:

I have a strip of 3 sockets. I can use them but I would like to regulate at least the fan speed. Will any 'Pot' do?
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Old 03-09-2007, 08:40 PM
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Ken, a series resistor is too lossy to efficiently run a fan. Granted it is the easiest most straight forward way. Wait and see what you need to get the dew heaters working well first. At 15v, you are really a bit too low to efficiently use a Zener reference for the 12v fan,(in theory it will work) but certainly, if you have to go as high as 18V on the heater, a zenner reference diode circuit would not be beyond your ability to construct (2 components)
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Old 03-09-2007, 08:40 PM
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One fits in a small box, but then again you could stack 3 above eachother.
They cost $23.95 at the jaycar, 12V 10A
You have to wire a socket into the kit.
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Old 03-09-2007, 08:48 PM
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Or use this :Temperature Switch Kit B048
You can set it to any temp you want.
http://www.jaycar.com.au/productView...eMax=&SUBCATID=
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Old 03-09-2007, 08:50 PM
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Ken, a pot (on it's own) is really only suited to regulating very small current loads (a few milliwats) (e.g. a led). Pots that would be suitable for regulating a 10 watt or 20 watt load would be large, wire wound and generate lots of heat at the same time as wasting power (of concern when running from battery power) The DSE PWM circuit is simple, if you can solder, then you should be able to easily put one (or more) together. The circuit board is pre-made and there will be instructions showing you every component's place and orientation. I'm sure you are capable of doing it.
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Old 03-09-2007, 08:51 PM
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Quote:
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series resistor, Zener, diode circuit,
What the????

You keep adding to the vocabulary
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Old 03-09-2007, 08:52 PM
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Quote:
Originally Posted by ballaratdragons View Post
Geez Doug, I'm already lost, and you throw in another name
For any controller to work, you need some device that tells the controller what temperature you have: it needs to know if it is to keep heating or to shut down for a spell, just like the kitchen oven regulates the temp so that the cakes don't come out black.
And a thermocouple would characteristicly be fed into a comparitor circuit opps sorry Ken more gobledygook, can you see why I'm set against
all this nonesense?
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  #17  
Old 03-09-2007, 08:57 PM
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ballaratdragons (Ken)
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Quote:
Originally Posted by mill View Post
One fits in a small box, but then again you could stack 3 above eachother.
They cost $23.95 at the jaycar, 12V 10A
You have to wire a socket into the kit.
Quote:
Originally Posted by mill
Or use this :Temperature Switch Kit B048
You can set it to any temp you want.
http://www.jaycar.com.au/productView...eMax=&SUBCATID=
Quote:
Originally Posted by acropolite
The DSE PWM circuit is simple, if you can solder, then you should be able to easily put one (or more) together. The circuit board is pre-made and there will be instructions showing you every component's place and orientation.
How come this is so hard and complicated????? I don't understand almost everything being said.

All I want to do is plug in 2 heaters and have a variable fan speed.

Kit things aren't my thing. I'll have solder all over the shop.

I think I'll just let the fan spin its guts out at 15 volts and just plug everything into the 15 volts and be done with it. This is getting way too complicated.
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Old 03-09-2007, 08:59 PM
Doug
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Quote:
Originally Posted by mill View Post
Or use this :Temperature Switch Kit B048
You can set it to any temp you want.
http://www.jaycar.com.au/productView...eMax=&SUBCATID=
That one is at least getting warm (Xcuse the pun)
But Arghh what about the supply voltage, the possible higher heater voltage?
KISS it first Ken and see where you need to go if anywhere.
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  #19  
Old 03-09-2007, 09:04 PM
Doug
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Ken lets see what voltage you need to run the heaters at first. If it will be practicle and needful to regulate that voltage down to 12V for a fan, PM me with your address and I'll post you free gratis a zenner regulator for your fan.

Doug
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  #20  
Old 03-09-2007, 09:13 PM
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Ken ill make it easy.
When i come to the snake valley camp in november ill bring a ready made box with 3 outputs for you.
1* fan + 2* heater output for free.
You only have to tell me what kind of connectors you have on the heater and fan (please with some pics of both).
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