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Old 09-06-2005, 11:50 PM
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asimov (John)
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making a 6V battery

Hi guys.

I just thought I would share this battery mod with you all....

'I accept no responsibility for any injury/s to any person/s as a result of using information in this article'

The motor drives on my refractor were originally the DK-3 12volt system, but I had a spot of trouble with it & so I opted to exchange this for the older 6Volt synta model. It takes 4 D size cells to run it. This became some-what expensive swapping them out every 3rd or 4th night. I fiqured a 6V car battery would be more suitable for me. The last time I bought a 6V battery, they were something like 20 to 30 bucks....yes, I found out they've gone up in price since 1976! Now, me being the kind of guy that I am, I'm not paying 80 odd bucks for a 6V battery.
So I made my own out of a 12V battery that had one dead cell in it anyway, & was due to be thrown out.

As most of us are aware, a 12V battery is made up of six cells @ 2 volts each..The battery in question had 1 dead cell on the negative end of the battery, so I wasn't going to use that part of the battery. I needed 3 good cells in parallel. I just counted out 3 cells starting at the positive end and cut it at the appropriate place with my trusty lil' hack-saw....

Now, BEFORE I cut the battery in half, there was a few things to be done...SAFETY GLASSE'S & GLOVES were donned .... I then drained the battery of all the sulphuric acid into a plastic bucket. Then washed the battery out a coupla times with water. I DID NOT use a power tool to cut it...A hack-saw is fine, & being plastic I was cutting, it didn't take but a few minutes.

I did notice after cutting right threw the plastic, it didn't come apart....that's because it's still joined by a lead terminal, which I had to locate,[see pic for the location] & cut threw that too. It then just literally fell in half. I then stripped out the lead sheets in the end where I cut & ended up with a nice clean plastic wall with a lead..negative terminal sticking out.

I then re-filled the battery with the old acid & charged it with my 12/6V charger. Iv'e stuck a volt meter on it & it's dead on 6V. Now I just have to work out what size in-line fuse I need to hook it all up to the drives.

In theory, one could make six, 2V batteries using this technique...or three 4V or......

Naturally, if one needs a 6V battery, you dont go out & buy a new 12V & cut it in half! But in my case, I just made the best of what I had at the time.
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  #2  
Old 10-06-2005, 12:01 AM
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ballaratdragons (Ken)
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Or just go to a motorcycle shop, ride-on mower shop or Auto electrician and ask for a 2nd hand 6 volt battery. They throw out heaps that will still last for years. They're just not good enough for turning a starter motor but good for other uses.
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  #3  
Old 10-06-2005, 12:04 AM
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asimov (John)
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Yep. That's an option....in my case the nearest place like that is 70 ks. Not always convenient when u wanna get something done in a hurry.
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Old 10-06-2005, 12:15 AM
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ballaratdragons (Ken)
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Yep! You sound like a 'I'll do it myself' person like me. Never thought of cutting batteries up though. Well done.
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  #5  
Old 10-06-2005, 12:25 AM
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asimov (John)
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Hey Ken, wadda ya think of that radial arm on the focuser trick seeing your into no-motor-focus? [beginner thread]
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  #6  
Old 10-06-2005, 02:23 AM
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mojo (Terry)
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Quote:
...Now, BEFORE I cut the battery in half...
that's the first time in my life i've ever seen those words in a sentence.

well done. where there's a will there's a way
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Old 10-06-2005, 04:42 PM
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fringe_dweller
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John - keep em coming mate! I love the pic - its a frankenstein battery! saved 80 bucks - sweet - more to spend on something else!
Cheers
Kearn
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  #8  
Old 11-06-2005, 06:48 PM
westsky
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Here's a much safer way , build this, very simple to do and only cost around $12.00
cheers
David.
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  #9  
Old 11-06-2005, 08:07 PM
ausastronomer (John Bambury)
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I will take the safe way

CS-John B
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  #10  
Old 11-06-2005, 08:23 PM
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asimov (John)
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Try not to electrocute yourself using that 240V soldering iron..
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