I did the same thing to the box for my ED80, but I went "old school" and used clear contact, like covering school books. I then used gaffa tape to reinforce the structure at a couple of heights and superglued some rubber "feet" (that I had lying around) on the lower corners that also protect the corners. I cut some foam for the inside (I had some off-cuts also lying around).
Total cost about $20, which is a heck of a lot cheaper than the hard carry cases.
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