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Hi Dave,
Thanks for the reply. I plan on varnishing the table top made of ply and it should be easy enough to remove and replace for cleaning. The re coating to seal anything in is a good idea too, you can never be too over cautious in cleaning the grit away so I may just do that when I'm under way.
I was curious about the hogging out, I had seen a number of tools ranging in size. I have a pretty heavy pestle from a mortar and pestle set and wondered if that would work. I can probably chase up some steel but don't have an angle grinder.
Most of the things I had read say to chamfer the tiles if you cut them, if I don't have to it'll save some work that's for sure.
I was thinking about doing the blanks edges this weekend if I get a chance.
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