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Nick - try going to your local Bunnings (or elsewhere that stocks it) and look at making a case out of QubeLok.
Just make up the frame by cutting 1" square aluminium tube to appropriate lengths to make a top and bottom section of your box. Knock in the QubeLok corners and then tekscrew your outside masonite or ply side panels on. Pop rivet a couple of hinges between top and bottom and stick a lock on the other side. Super fast to construct, strong-as and light!
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