I thought I'd start on the case tonight as well. I bought a plastic jiffy case that is 115mm long by 65mm wide by 40mm thick. It has a grometted seal and the two halves are held together by 4 recessed stainless screws.
I drilled a hole in the base - just off centre (to allow for the placement of the CCD) and screwed in my Mogg adapter, which made its own thread. Great fit and very sturdy. Secondly I carved out a square hole to accomodate the fan and heatsink assembly. It protrudes through the case for better cooling. I plan to drill a few neat holes top and bottom to allow for condensation to escape if it can. This is why the switch gear and electronics will remain set up high in the case.
I placed a SPDT switch above the fan to allow me to switch between normal (AVI) and long exposure. I've yet to fit the 25-pin male parallel plug and I'm also going to fit a female USB port so that I can do away with the ToUcam's permanently attached cable.
Tomorrow I'll do the L/E mod wiring - for which I bought a small roll of the old "wire-wrap" wire - which is brilliant for this task. It's very thin, single core and insulated by a very thin and flexible sheath. Can't wait!
Looking OK so far....