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Thank you to both 74tuc & Dennis.
We have a couple of hardware/timber stores that will cut to size at very minimal cost & as to the foam, I have checked out Clarke Rubber here and they also have several grades of foam including the almost black stuff that is used a lot in such things as camera cases. In fact... I am leaning towards using that foam - shaping it by cutting and gluing pieces together - it can be cut very easily with a bread knife or jig saw - then gluing a rubber backed very heavy curtain type material to the outside of the shaped foam. But, of course, this will be done so that I can open the whole thing up with a couple of zippers... well I am going to try and I will let you know if and when I get it done....
Regards PaddyC
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