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Hmm, powdercoating might be an option.
I've been painting engine and gearbox parts the past month and I've been cleaning with a wire brush or grinder/drill/dremel and then primer and paint with an engine enamel or epoxy enamel.
I've yet to complete the final stage which is to cure via heating it for an hour at 92deg Celsius and so I cannot comment on durability or chip resistance, which is touted on the cans of the clear coat that I have...
I'd guess just do it in a kill rust type product to avoid curing via an oven? I plan to use my bbq with hood for smaller parts and leave the engine idling for the bigger bits
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