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Sounds like things are coming together Paul.
Have you thought of using old disc brakes off a car to make the wedge, might be easier and already pre-mahcined.
RE the permit thing, it's a good thing you are following the regulation PITA as they may be. Just in case things happen (e.g. fire) and insurance may refuse coverage because the building was constructed without a permit.
Cheers,
Bo
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