Hi Andrew,
I've noticed that for good disk imaging software, I have had to pay for it. I have not found something free that will come close. Like you I also need to create disk images. I use Ghost as it is very reliable and has good features. It will let you do what you want In respect to different sized disks. However if you are trying to put a close to 80gb image onto a 80gb disk then I would say that it's cutting it a bit fine as some backup software may need a little extra space for buffering etc. But hey, can't hurt giving it a go.
Good luck in your search.
Cheers,
Damien
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