What method of manufacture will you use for the carbon fibre ?
Mould choice will need to factor in many things:
Vacuum bagging, will the foam collapse under vacuum?
Resin choice (will it eat the foam, do you need to seal the foam)?
Room temperature cure or elevated cure? Will the foam soften/melt?
I would recommend resin infusion. It has the advantage of you can take your time getting the layup perfect, pull a vacuum then when you are ready, mix the resin and draw it through the laminate.
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